Maswer Automates Unit Management with Custom Control System

Maswer Case Study

Challenge

Maswer, a global automotive service provider with operations in Germany, Spain, India, Mexico, and the U.S., faced a critical operational bottleneck:

  • Manual inspection and validation processes managed via Excel
  • Lack of real-time visibility and traceability across unit workflows
  • Delays in reporting and decision-making for internal teams and clients
  • High risk of data inconsistency and inefficiency across service sites

To maintain its reputation for quality and reliability, Maswer needed a scalable, automated system to streamline unit management and quality control.

Solution

Maswer partnered with Ensitech to develop a turnkey "Project Control System" tailored to its operational needs. Key components included:

  • Mobile field application for unit inspection, repair, and validation
  • Back office system for centralized oversight and reporting
  • Lightweight REST APIs to support flexible, step-by-step process changes
  • High-availability cloud infrastructure on Microsoft Azure
  • Real-time reporting interface built with React
  • Role-based access and notification services via Azure App Service

The project followed CMMI-DEV Level 3 standards and agile SCRUM methodology, ensuring high-quality execution and adaptability.

Results

  • Delivered full traceability of units across inspection and repair workflows
  • Reduced time to generate internal and client-facing performance indicators
  • Improved data reliability and operational transparency
  • Enabled real-time reporting and decision-making across global sites
  • Established a scalable foundation for future process automation